Elbarbary, A., Fauomy, H. (2023). ULTRASONIC SEWING OF CLOTHING ACCESSORIES AS AN ENVIRONMENTAL APPROACH TO GREEN MANUFACTURING. International Design Journal, 13(6), 73-84. doi: 10.21608/idj.2023.233636.1092
Ahmed Elbarbary; Hemat Fauomy. "ULTRASONIC SEWING OF CLOTHING ACCESSORIES AS AN ENVIRONMENTAL APPROACH TO GREEN MANUFACTURING". International Design Journal, 13, 6, 2023, 73-84. doi: 10.21608/idj.2023.233636.1092
Elbarbary, A., Fauomy, H. (2023). 'ULTRASONIC SEWING OF CLOTHING ACCESSORIES AS AN ENVIRONMENTAL APPROACH TO GREEN MANUFACTURING', International Design Journal, 13(6), pp. 73-84. doi: 10.21608/idj.2023.233636.1092
Elbarbary, A., Fauomy, H. ULTRASONIC SEWING OF CLOTHING ACCESSORIES AS AN ENVIRONMENTAL APPROACH TO GREEN MANUFACTURING. International Design Journal, 2023; 13(6): 73-84. doi: 10.21608/idj.2023.233636.1092
ULTRASONIC SEWING OF CLOTHING ACCESSORIES AS AN ENVIRONMENTAL APPROACH TO GREEN MANUFACTURING
1Associate Professor, Department of Fashion Design and Production, Faculty of Applied Arts, Benha University of Egypt, ahmed.elbarbary@fapa.bu.edu.eg
2Department of Textile Technology and Education - Beni-Suef University
Abstract
Manufacturing and the environment have a strong mutually beneficial relationship that is crucial for productivity. Using green manufacturing in production processes have gained popularity among researchers and owners of multinational corporations. A "green" alternative to traditional sewing i.e. using ultrasonic technology has piqued the interest of ready-to-wear manufacturers to reduce the environmental impact. The goal of this paper is to improve the performance of sewing garment accessories "zippers" by drawing a comparison between the traditional method and ultrasonic welding method of installing zippers. To study relationship between two methods experiments made on fabrics to measure the laboratory characteristics of knitted fabrics (weight per square meter, thickness, etc.). a comparison was made between the samples through tests (tensile strength and elongation, Crease, appearance (before/after) washing). The results demonstrated differences in favor of ultrasonic welding [USW], which helped to reduce the waste of sewing threads and contributed to environmental preservation. Ultrasonic Welding (USW), Traditional Sewing, Garment Accessories, Green Manufacturing.
1- Nayak, R., Panwar, T., & Nguyen, L. V. T. (2020). Sustainability in Fashion and Textiles: A Survey from Developing Country. Sustainable Technologies for Fashion and Textiles, 3-30.
2- Elbarbary, A. F. (2021). The Effect of Using Ultrasonic in Sewing Leather Garments. International Design Journal, 11(4), 347-358.
3- Reddy, R. K. (2007). Ultrasonic Seaming of PET, PET/cotton blend, and Spectra Fabrics. S: Eastern Michigan University. Retrieved from https://commons.emich.edu/
4- Seram, N., & Cabon, D. (2013). Investigating the possibility of constructing different seam types for Clothing Using Ultrasonic. International Journal of Clothing Science and Technology.
5- Saad, E. R. (2015). Effect of Sewing Machine and Thread Type on the Quality of Leather Garments. International Design Journal, 5(2), 367-373
6- SEIF, M. A. (2016). A Comparative Study of Assembling Methods of Non-Woven Bags Traditional Sewing vs. Welding Seaming. vol. - issue 56- page No. 22-7. 5(6), 7-22.
7- Nguyen, T. H., Thanh, L. Q., Loc, N. H., Huu, M. N., & Nguyen Van, A. (2020). Effects of Different Roller Profiles on the Microstructure and Peel Strength of the Ultrasonic Welding Joints of Nonwoven Fabrics. Applied Sciences, 10(12), 4101
8- Choudhary, A. K., Sikka, M. P., & Bansal, P. (2018). The study of sewing damage and defects in garments. Research Journal of Textile and Apparel.
9- Ahmed, M., Islam, T., & Ali, M. D. S. (2019). Study on Different Types of Defects and Their Causes and Remedies in Garments Industry. J Textile Eng Fashion Technol, 5(6), 300-304.
10- Saxena, A., & Khare, A. K. (2019). Awareness of Green Manufacturing in Apparel Industry. Functional Textiles and Clothing, 371382. doi:10.1007/978-981-13-7721-1_29
11- Reddy, R. K. (2007). Ultrasonic seaming of PET, PET/cotton blend, and spectra fabrics. S: Eastern Michigan University. Retrieved from https://commons.emich.edu/
12- Kayar, M., & Mistik, S. I. (2014). Effect of Fiber Type and Polyethylene Film on Mechanical Properties of Ultrasonically Bonded Multi-Layer Nonwoven Fabrics. Journal of Textile & Apparel/tekstil ve konfeksiyon, 24(1).
13- Adnan Mubarak (1982) "Form and Function," Arab Arts Journal, No. 7
14- Jajpura, L., & Nayak, R. (2020). Ultrasound applications in textiles and apparels. In Sustainable Technologies for Fashion and Textiles (pp. 143-161). Woodhead Publishing.
15- Flood, G. (1989), “Ultrasonic Bonding of Nonwovens”, Tappi Journal, pp. 165-170
16- Abdul Rahman, K. p. (2018) "The Effect of Different Fabrics on Modern Production Mechanisms of Ready-made Garments" Ph.D. Thesis - Faculty of Applied Arts - Department of Ready-made Garments - Helwan University
17- Shi, H., Wang, J., Chen, X., Luo, S., & Zhang, L. (2016). Research on the Seam Performance of Waterproof Clothing Based on Continuous Ultrasonic Welding Technology. International Journal of Clothing Science and Technology.
26- Ayman El-Sayed Mohamed (2001). “Evaluating systems for preparing cotton garments to resist wrinkle and benefiting from them in developing the quality of ready-made garments.” Unpublished master's thesis - Faculty of Home Economics - Menoufia University - Clothing and Textile Department.
27- Mahmoud, Nadia Khalil (2001), (Technology of leather shoes manufacturing in Egypt) - published research - Journal of Science and Arts - Volume Thirteen - Issue Eight - 2001 AD
28- Eryuruk, S. H. (2012). Greening of The Textile and Clothing Industry. Fibres & Textiles in Eastern Europe, (6A (95)), 22-27.
29- Strähle, J., & Müller, V. (2017). Key Aspects of Sustainability in Fashion Retail. In Green Fashion Retail (pp. 7-26). Springer, Singapore.
30- Agi, M. A. and Nishant, R. (2017) Understanding Influential Factors on Implementing Green Supply Chain Management Practices: An Interpretive Structural Modelling Analysis. Journal of Environmental Management, 188, 351-363
31- Das, M.: Performance Measurement of Green Manufacturing Criteria of Indian SME’s. Int. J. Eng. Res. Technol., 2913–2920 (2013)
Elbarbary A. F. (2018). Implementing Green Manufacturing at Sewing Room in Medium Garment Factories Using Lean Six Sigma Journal of Architecture, Arts and Humanities, 3 (Issue 10 (2), 1-14.34